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Data analytics in a pharma company

Data analytics in pharmaceutical manufacturing

Use data analytics to get real-time insights into your plant and make data-backed decisions

One of the main challenges of the pharmaceutical industry is managing between specialty and affordable medicine. Drug manufacturing processes must be kept flexible and efficient, while the demand for short times-to-market and cost pressure are increasing. It is important to focus on innovation and continuous improvement in order to stay up-to-date. Pharma industry data should be used to shift from an exclusively quality-focused perspective towards productivity, reliability and innovation.

How we can help

Get real-time data and valuable insights from your pharmaceutical plant with continuous decision-making variables through pharma analytics. Help the operators of your pharmaceutical manufacturing facilities by providing effective solutions for secure and economical process optimization. Go a step further and achieve real business intelligence by:

  • integrating instrument status data horizontally

  • identifying, analyzing and optimizing critical manufacturing data

  • using the same measuring technologies in process development, manufacturing process and quality laboratory

  • optimizing your calibration intervals

  • letting digital technology help ease calibration effort

Applications

Data integrity from lab to manufacturing process

The importance of quality assurance in the pharmaceutical industry is increasing. In order to mitigate the risk of misinterpretations and quality deficiencies, the same measurement technology should be used in the laboratory and in the manufacturing process of drugs.

Two employees of a pharmaceutical company analyzing data
Nosso conhecimento em campo

Scale-up and optimize processes easily with consistent technology from pilot plant to full production. Using consistent technology during scale-up helps you speed up the drug release process by delivering validated and reliable data in all scales. Our data-driven technology improves measuring reliability during laboratory trials and up-scaling with full consistency.

  • Memosens technology for liquid analysis is based on smart-digital sensors with integrated data chips. The digitalization of the raw data in the sensor head guarantees reliable data transfer, regardless of external factors.

  • The software Memobase Plus documents the complete lifetime of Memosens sensors. You can save and export measurement data and use identical sensors in the laboratory as in the process to achieve truly comparable measurements and a smooth scale up.

Increase reliability and extend calibration intervals

Product quality, manufacturing performance and costs are the key elements in drug production. Innovative instrument diagnostics with monitoring and verification functionality significantly increase reliability and reduce risk.

Two employees of a pharma company calibrating measuring equipment
Nosso conhecimento em campo

With Heartbeat Technology you have the option to quickly and easily verify the conditions of critical measurement devices and to produce a verification report prior to each production run. Verification occurs directly in the measuring point without process interruption, significantly reducing verification effort. In a further step, this approach can extend calibration intervals.

  • With the Proline Promass P 100 you have less calibration effort and maximum reliability thanks to Heartbeat Technology. It offers effortless access to extended device and process data through digital signal transmission.

Consistent quality thanks to real-time data

Undetected sensor failures can lead to non-conformities, quality issues and drug shortages.

Pharmaceutical company employee monitors real-time manufacturing data
Nosso conhecimento em campo

Our instruments with Heartbeat Technology permanently deliver real-time diagnostic information, reducing the risk of non-conformities. Relying on digital data will enable you to continuously optimize process reliability, diagnostic transparency and calibration intervals.

Data-based pH measurement optimization

pH measurement is the most commonly used analytical measurement in the process industry and bears a huge potential for optimization. It accompanies the active agent during all phases from development to industrial production and is used in several process steps. From laboratory to large scale manufacturing, consistent and reliable pH measurement is thus very important.

Optimize ph measurement in your bioprocess based on data
Nosso conhecimento em campo

All our pH probes are specifically designed and optimized to endure process conditions as well as sterilization cycles. With our pH technology data can be stored directly in the sensor head and be synchronized to a database. Using the same digital technology over all scales for the pH loops provides maximum reliability. Analyzing the data history will enable you to optimize your calibration activities and introduce sophisticated calibration concepts in the lab.

  • The digital pH sensor Memosens CPS61E was developed especially for bioreactors. It provides reliable values even after CIP/SIP and autoclaving. With Memosens digital technology the sensor provides maximum data integrity and enables lab calibration.

  • The Multichannel transmitter Liquiline CM44P is the first transmitter that combines process photometers and Memosens sensors. The transmitter saves time and money by offering seamless system integration.

How to achieve predictive pharmaceutical process knowledge

Bioprocess overview ©Endress+Hauser

Bioprocess in a nutshell.

Integration of Heartbeat Diagnostics ©Endress+Hauser

Heartbeat Diagnostics integrated.

Integration of Heartbeat Monitoring ©Endress+Hauser

Heartbeat Monitoring integrated.

Integration of Memobase Plus ©Endress+Hauser

Memobase Plus integrated.

Benefícios

Save time and money with data-based optimization and predictive analytics in pharmaceutical manufacturing. Generating valuable process knowledge is the base for making the right decisions. Let´s work together to find the best data analytics and IIoT solution for your pharmaceutical process.

  • 1 minute

    to generate a verification report on demand

  • 70 %

    Less calibration costs with Heartbeat Technology, during 10 years of operation

  • 0.5l - 20cbm

    Maximum yield can be achieved on all scales from lab to manufacturing process

  • Produtos simples

  • Fácil de escolher, instalar e operar

Excelência técnica

Simplicidade

  • Produtos padrão

  • Confiável, robusto e baixa manutenção

Excelência técnica

Simplicidade

  • Produtos com tecnologia de ponta

  • Altamente funcional e prático

Excelência técnica

Simplicidade

  • Produtos especializados

  • Desenvolvidos para aplicações exigentes

Excelência técnica

Simplicidade

Variável

Versões FLEX Excelência técnica Simplicidade
  • F
  • L
  • E
  • X

Versão Fundamental

Atende suas necessidades básicas de medição

Excelência técnica
Simplicidade
  • F
  • L
  • E
  • X

Versão Lean

Lida com seus principais processos facilmente

Excelência técnica
Simplicidade
  • F
  • L
  • E
  • X

Seleção Extended

Otimiza seus processos com tecnologias inovadoras

Excelência técnica
Simplicidade
  • F
  • L
  • E
  • X

Versão Xpert

Controla suas aplicações mais difíceis

Excelência técnica
Simplicidade

Variável

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